Constitutive modelling of an additively manufactured alloy for fatigue lifing in high temperature applications

· Linköping Studies in Science and Technology. Licentiate Thesis Book 1879 · Linköping University Electronic Press
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The main objective of the work presented in this Licentiate thesis is to investigate and model the cyclic behaviour of an additively manufactured ductile nickel-based superalloy, with special emphasis on modelling the stabilised material behaviour, which is of interest for fatigue life predictions. Cyclic fatigue tests at different temperatures have been performed to investigate the cyclic mechanical behaviour of the material, where specimens built in different orientations have been used to also study the anisotropic behaviour of the material. Based on the tests, a constitutive description has progressively been developed and implemented in a finite element context that incorporates the anisotropic behaviour under both elastic and inelastic deformations. In addition, the room temperature crack initiation behaviour has been studied and modelled. This thesis is divided into two parts. The first part gives an introduction and background to the research, while the second part consists of three included papers.

Det huvudsakliga målet med arbetet som presenteras i denna avhandling har varit att studera och modellera det cykliska beteendet hos en additivt tillverkad duktil nickelbaserad superlegering, med fokus på att modellera det stabiliserade materialbeteendet, vilket är av intresse vid livslängdprediktering. Cykliska utmattningsprov vid olika temperaturer har utförts för att studera det cykliska beteendet hos materialet, där provstavar byggda i olika riktningar har använts för att studera materialets anisotropi. Baserat på proven har en konstitutiv beskrivning av material progressivt utvecklats och implementerats i ett finita element-verktyg, där modellen tar hänsyn till det anisotropa materialbeteendet för både elastiska och plastiska deformationer. En modell för prediktering av sprickinitiering vid rumstemperatur har också tagits fram. Denna avhandling består av två delar. Den första delen ger en introduktion samt bakgrund till forskningen, medan den andra delen består av tre inkluderade artiklar.

The main objective of the work presented in this Licentiate thesis is to investigate and model the cyclic behaviour of an additively manufactured ductile nickel-based superalloy, with special emphasis on modelling the stabilised material behaviour, which is of interest for fatigue life prediction...

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